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K&N Air Intake for 2015 & 2016 Ford F-150 Trucks Offers Estimated Boost of 12.7 Horsepower

The K&N 63-2591 Air Intake System for the 2015-2016 Ford F-150.

The K&N 63-2591 air intake system includes a K&N RC-5173 universal chrome air filter

The Ford F-150 pickup truck continues to be one of the most popular motor vehicles offered in the United States. In fact, both the 2015 and 2016 models are attracting the majority of new car buyers.

The 2015 and 2016 versions weigh less than previous F-150s because they are made of high-strength military-grade, aluminum-alloy on a steel frame. They offer 12,200-pounds of towing capability, 3,300-pound payload, improved power-to-weight ratio, and a five star overall safety rating from the National Highway Traffic Safety Administration.

Four engines power the trucks. A new 2.7-liter turbocharged EcoBoost V6 that delivers 325-horsepower and 375-lb-ft of torque, a new 3.5-liter Ti-VCT V6 that produces 282-horsepower and 253-lb-ft of torque, a 3.5-liter Twin-Turbo EcoBoost V6 that delivers 365-horsepower and 420-lb-ft of torque, and a 5.0-liter Ti-VCT V8 that generates 385-horsepower and 387-lb-ft of torque.

The bed of the truck includes a new BoxLink flexible, configurable universal pickup box that contains an e-Track™ cargo management system and LED box lights. The bed includes stowable loading ramps, remote tailgate release, integrated tailgate step with lift assist, and deployable box side steps.

The 2016 model is equipped with a Ford Sync 3 infotainment system while the 2015 has a MyFord Touch system and the Sync 3 was available as an upgrade.

The K&N 63-2591 Air Intake includes an air filter that can be stretched another 1/16 of an inch.

The K&N 63-2591 air intake system includes molded pliable rubber flanges to absorb vibration

The K&N 63-2591 AirCharger air intake system is designed to work in the 2015 and 2016 Ford F-150 pickup truck with the 5.0L Coyote motor.

The intake kit is guaranteed to increase horsepower and increase acceleration. In fact, tests have shown an estimated 12.74-horsepower boost at 4555 rpm. It will also improve the throttle response and engine noise.

The intake includes a K&N RC-5173 universal chrome air filter that features a cotton gauze media that has been treated with a special grade of filter oil that makes the cotton strands sticky. The filter also includes ultra-strong molded pliable rubber flanges that absorb vibration and assures a secure attachment. It is washable and reusable and has a recommended cleaning interval of 100,000 miles, depending on driving conditions.

K&N also offers an air filter cleaning kit, 99-5000, that is specially formulated to cleanse and recharge the filter so it can be used again. K&N is so sure about the quality of the filter that it backs it with a 10-Year/Million Mile Limited Warranty. The company promises that the filter will perform for up to 10 years or 1,000,000 miles without needing replacement.

The intake is designed to replace the factory air intake system to create a less restrictive path for the airflow to reach the engine. The system also includes an aerodynamically engineered high-density polyethylene tube that channels the air into the engine’s throttle body and accommodates the factory EVAP vent line and crankcase vent hose. The tube is precisely shaped to reduce turbulence and accelerate airflow into the engine. There is also a heat shield that blocks hot engine air from entering the intake, assuring that only cool air gets into the engine.

The K&N 63-2591 air intake kit is easy to install using the existing factory mounting points in about 90 minutes with common hand tools.

The K&N 63-2591 AirCharger air intake system is designed for the following vehicles:

2016 FORD F150 5.0L V8 Fuel Injection - All Models
2015 FORD F150 5.0L V8 Fuel Injection - All Models

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Top Dragster Driver Kathy Fisher Looks Toward a Strong 2017 PDRA/NHRA Season

Kathy Fisher sits in the K&N Top Dragster.

Top Dragster Kathy Fisher qualified for every event she ran in 2016 with an average of 9th

K&N Top Dragster driver Kathy Fisher could be upset about not making a PDRA or NHRA final round in 2016, but that’s not how Kathy rolls. Instead, she’s looking at the positives in her second season driving the K&N-sponsored 272-inch-wheelbase American dragster on the way to what she expects will be an even-quicker 2017.

“We didn’t make it to a final round and win like we did last year, but we put a lot of rounds together in many races,” Kathy said. “Anyone who knows the sport knows that at the end of the year it comes down to ‘Hey, where’d you finish in the points?’ And we finished Number 4 in the PDRA in Top Dragster, which is pretty good for only making six of the nine events.”

She capped that late-season points charge with her quickest-ever eighth-mile pass at the PDRA World Finals at Virginia Motorsports Park in October. The team had been chasing some gremlins in the car that weekend, but a solo run in Round 1 of eliminations helped her and her husband/crew chief Kevin Fisher find the missing piece and nail it for the next run.

“When I did my burnout, I went, ‘Oh, we’re fixed!’” Kathy said. “My competition broke during his burnout so I got to make a single pass and the darn thing went out there and made a 3.935 with 0.935 sixty-foot time. She was just absolutely hauling the mail.”

The Ohio-based Performance by Fisher crew also put another huge feather in their collective cap: Across all of the PDRA and highly competitive NHRA events—both Divisional and National—they ran, Kathy qualified for all of them, averaging a ninth-place spot on the Eliminations ladder every weekend. She attributes that consistency to a reliable combination of 547 cubic-inch engine with an F2 Procharger.

Kathy Fisher's 2015 American dragster completes a burnout.

Kathy Fisher capped her consistent 2016 season with a personal best 3.935-second eight-mile pass

The custom-tailored K&N air filter is a major part of that reliability, having been designed to flow enough air to feed the 2,100-horsepower V8. The engine also uses a K&N billet oil filter, which moves enough oil to keep the bellowing engine lubricated and also allows the crew to see any particulates from bearing and other engine-part wear. The fishers also use K&N products on everything they own— including their street-use Suburban, Colorado, Corvette, and even on Kathy’s Harley-Davidson—and install them at their shop in Lima, Ohio.

It’s not just the dragster breathing air and moving oil through K&N filters, either; the Fishers also installed a heavy-duty K&N filter on their toter-home, which has improved mileage on the long hauls to and from the racetrack.

“When you’re towing all of those miles, every little half-to-one miles per gallon you can get on those big rigs towing all of that weight,” Kathy said. “We saw immediate advantage when we switched over to the K&N.”

The quickest pass at the season’s end and consistency all point toward big things in 2017; Kathy expects the chassis should be able to find another 0.05 to 0.07 in elapsed time. The Fishers will be working on a new Procharger combination that should help her find that time. In addition, after making six of the nine PDRA events, Kathy has plans to run the full eight-race PDRA calendar to chase the top championship spot along with several NHRA divisional and national events. K&N will be onboard at all of the team’s 2017 stops.

Kathy Fisher's 2015 American dragster makes a pass during the 2016 season.

Kathy Fisher plans to run the full 2017 PDRA calendar to pursue the Top Dragster championship

“If you want to beat the champions, you have to use championship parts,” Kathy said. “The company is so good to work with. It’s not just cookie-cutter solutions; they’re doing research and development. Even if a product is awesome, they’ll still look to see if they can make an improvement here or there because they listen to customer feedback.”

Kathy met Kevin, her husband and crew chief, through drag racing 17 years ago. After celebrating their nuptials at the local track while they were both bracket-racing, they eventually increased the capability of their equipment until they took on running a Top Dragster in PDRA and NHRA competition. Kevin raced alongside Kathy until stepping aside after the 2014 season to take over crew chief duties with Kathy in the Top Dragster for 2015. The couple star in their own reality show, Married With Dragsters, about their marriage and racing partnership.

2017 PDRA Schedule

March 10 - 11: South Georgia Motorsports Park (Cecil, Georgia)

March 31 - April 1: Galot Motorsports Park (Dunn, North Carolina)

May 19 - 20: The Legendary Darlington Raceway (Hartsville, South Carolina)

June 2 - 3: Maryland International Raceway (Mechanicsville, Maryland)

July 14 -15: Lucas Oil Raceway (Indianapolis, Indiana)

August 11 - 12: Osage Casino Tulsa Raceway Park (Tulsa, Oklahoma)

September 8 -9: Galot Motorsports Park (Dunn, North Carolina)

October 20 - 21: Virginia Motorsports Park (North Dinwiddie, Virginia)

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Nick O’Kane’s Carbon Fiber Clad Honda CBX Custom is a Show Stopper

custom carbon fiber 1982 Honda CBX built by Nick O'Kane

This gorgeous custom carbon fiber 1982 Honda CBX was built by custom bike builder Nick O'Kane

When I talk to custom bike builders, my first question to them always revolves around the nature of their inspiration for a specific build. More often than not, builders will tell me of a special, even visceral connection they feel with the donor bike. Nick O’Kane’s fascination and connection with the iconic Honda CBX is understandable. The engine note emitted from the bike’s inline 6-cylinder power plant is like nothing else in motorcycling. Visceral indeed.

Nick O’Kane, who is a national account manager for K&N, studied the history of the CBX to find the heritage and legacy that would be his inspiration for his custom street burner. The bike, which was produced in the late ‘70s and early ‘80s, holds an intrigue to motorcycle enthusiasts that only grows as the marquee ages. O’Kane decided that his mission would be to, “build a minimalistic CBX racer, (and to) keep a blend of the original CBX lines and add modern sport bike components.”

custom K&N filters on a 1982 Honda CBX built by Nick O'Kane

The custom carbon fiber topped K&N filters complement the build beautifully

The wisdom in Nick O’Kane’s vision is clear. Since the CBX’s engine is so over-the-top, the build would need to be carried out with a keen eye and a subtle hand. Subtle, yes; but the work was detailed and labor-intensive on the bike that O’Kane purchased, a 1982 Honda CBX, as a true basket case. To start the process, the engine was stripped down, the valve train was thoroughly refurbished, and the pistons were re-ringed. After it was reassembled, the engine was vapor blasted to provide a silver satin finish on the cases.

CBX custom front view built by Nick O'Kane

The iconic six cylinder engine of the CBX cuts a wide berth in O'Kane's custom

The CBX frame was modified and beefed up to handle the modern suspension components. Nick O’Kane paid special attention to frame geometry and ride height with the careful selection and integration of that suspension. He then decided on forged aluminum wheels sized at 17” front and rear for just the right look for the build. The CBX then needed rubber and Pirelli race slicks fit the bill.

Of course, that big six needs to breathe, so Nick O’Kane and K&N's R&D team built a pair of custom carbon fiber topped "clamp-on" K&N air filters. To complete the powertrain, a Roland Sands Design exhaust with a carbon fiber tip was welded to a set of DG headers and then ceramic coated in black. British born O’Kane describes the sound of his custom as only someone from the land of Shakespeare could. “A symphony of six cylinders comes to life as you open the throttle. It sounds like god gargling.”

Okay, okay! Let’s talk about the build’s most talked-about feature – the stunning carbon fiber bodywork. Nick O’Kane’s goal was to retain the original lines of the CBX wherever possible. To that end, using an original tail section from a 1979 and the side panels and tank design from the 1982, carbon fiber molds were made in K&N’s own carbon fiber shop. “The body panels and tank took four months to produce,” O’Kane said. “Then we added eight coats of clear to finish the panels and tank off nicely.” ‘Nicely’ is an understatement. The carbon fiber bodywork on the CBX is magnificent. To finish off the body, a custom seat was designed and produced by the seat masters at Saddlemen Seats

custom carbon fiber and seat on 1982 Honda CBX built by Nick O'Kane

The carbon fiber body work and custom Saddlemen seat really finish this build off nicely

Custom motorcycle fans agree that Nick O’Kane’s CBX is a stunner. The bike garnered a podium finish in the first stop of the Progressive International Motorcycle Show. “Taking runner up in the 2017 J&P Cycles Ultimate Builder Show at the Long Beach IMS show was great. I would like to send out a big thank you to all my sponsors including K&N Filters,” O’Kane said. “The biggest thanks goes to my amazing wife Anja for her endless support of my bike building habits.”

So what will the next focus of Nick O’Kane’s ‘bike building habit’ be? “I am in the beginning stages of a Yamaha RD400 from 1974,” the builder revealed. Clearly, O’Kane is attracted to the coolest sounding engines produced in the golden years of motorcycling. We can’t wait to hear the 2-stroke scream and the artistic vision of his next creation!

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K&N Helps Make Aston Martin Racing GTE World Endurance Championship Possible

Several stock components must be utilized including the block, heads, and crankshaft

The Aston Martin V8 engine is limited to 480 horsepower by means of an intake restrictor

Though being formed in 1913 by Lionel Martin and Robert Bamford (the Aston name came from a hillclimb course). After WWII the company’s savior was tractor manufacturer David Brown, who's DB initials still grace models today.

A powerhouse in international sports car racing in the late 1950s, Aston Martin even won the prestigious 24 Hours of Le Mans in 1959 with future Cobra builder Carroll Shelby and Roy Salvadori driving an Aston Martin DBR1.

Over forty years would pass before Aston Martin would mount a solid effort with its production sports cars in international racing, and it finally paid off this year. Aston Martin Racing drivers Nicki Thiim and Marco Sørensen, both from Denmark, have won the GT world championship after taking victory in the FIA World Endurance Championship’s season finale in Bahrain.

The GTE cars are built from a standard shell, as required by the rules, along with a number of standard specifications. Power of the V8 engine has been increased to 480 horsepower, and repositioned in the chassis for better weight distribution. The air inlet to the Aston Martin V8 is grabbed by scoops in the front bumper, squeeze down the required intake restrictors, then through custom pipes to a K&N air box.

Careful attention to aerodrnamics is no longer limited to open wheel race cars

This year's rules allowed for a larger rear diffuser, which helped Aston Martin greatly

Fitted internally is a roll cage to current FIA standards. Steering is hydraulically power assisted, while gear changes are made through semi-automatic paddle shifters to an Xtrac six speed sequential gearbox. Brakes consist of six pot Brembos on the front, four on the rear. Dampers are four-way adjustable products from Bilstein.

All up, the car weighs 2745 lbs or almost 1000 pounds more than Carroll Shelby’s DBR1’s 1765 lbs.

Coming into the last race of the season, the Danish driver team led the GT Drivers title battle by 12 points, with the team ahead of its nearest competitor in the GTE Pro championship with a two point advantage. While a third place finish would provide the points needed to take the GT Drivers title, the Danes claimed victory in style by taking their second win of the season, securing the GTE Pro championship for Aston Martin Racing in the process.

Qualifying went about as well as could be expected for Aston Martin, as the team took a 1-2 in GTE Pro and pole position in GTE AM for that weekend’s FIA World Endurance Championship’s 6 Hours of Bahrain. After the sun set and temperatures dropped in the Bahraini desert, the #97 V8 Vantage GTE of Darren Turner (GB) and Jonny Adam (GB) set identical lap times of 1:56.953 to clinch pole position for the next day’s race. The pair were followed by GTE Pro and GT Drivers championship leaders Nicki Thiim (DN) and Marco Sørensen (DN), who brought their #95 entry home with an average lap time of 1:57.081 to lock out the front row of the GTE Pro grid.

Fitting the race was run in dusty conditions as the box was first developed for sprint cars

Aston Martin utilizes a highly-modified K&N air box and filters

After battling hard in the race with the #51 AF Corse Ferrari 488GTE over the opening hours, the duo accrued a lead of over 20 seconds by the fifth hour. With their rivals pushing hard in the final stages to close the gap, Thiim worked hard to maintain the advantage to the checkered flag, finishing 12.695 seconds over second place.

Thiim’s teammate Sørensen added, “It’s absolutely amazing to win the championship and I’m going to say it’s even more incredible to win it with a Danish “brother” like Nicki. When we were 10 years old, we raced against each other in karting but to be here winning a championship with him and Aston Martin Racing is fantastic."

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Up The Power In Your Jeep Grand Cherokee and Dodge Durango By Over 11 Horsepower

The conical filter is attached to an aluminum intake tube for maximum air flow

Air passes through an aerodynamically-verified aluminum intake tube into the engine’s throttle body

The Chrysler Pentastar series of aluminum dual overhead cam 24-valve V-6 engines was first introduced at the 2009 New York Auto Show for 2011 model year Chrysler, Dodge, and Jeep vehicles, replacing a number of V-6 engines used in various models. The engine design also allows the use of E85 or 87 octane fuel, supports cylinder deactivation, and features dual variable valve timing.

For 2016, an updated version of the 3.6 liter engine was released for the Jeep Grand Cherokee and Dodge Durango. The engine now featured two-stage variable valve lift (VVL), a revised intake manifold, new fuel injectors, and new coil packs. It also features upgrades to the variable valve timing (VVT) system, an increased compression ratio (11.3:1), lower internal friction, and lower weight. These improvements help to increase power as well as efficiency. The 3604 cc (219.9 CID) V-6 now produced 295 horsepower and 260 lb-ft of torque. These are impressive numbers for a relatively low-displacement engine in an SUV.

On the other hand, the GMC Acadia features a 3.5L V6 that produces 310 horsepower, that’s a 15 horsepower increase over the latest Pentastar V-6

However, there’s good news for 2016 – 2017 Jeep Grand Cherokee and Dodge Durango owners. The K&N 77-1572KS air intake system replaces the restrictive factory air filter and air intake housing on select 2016 – 2017 Grand Cherokee and Durango models. The cold air intake kits provide additional fresh intake air for the engine, so that it can produce more power. On K&N’s own chassis dynamometer a 2016 Grand Cherokee 3.6 liter V-6 demonstrated an estimated increase of 11.49 horsepower.

The largest possible K&N air filter has been selected to maximize air flow

The K&N air filter is positioned where it will recieve maximum cold air flow under the hood

The air first enters a chrome topped K&N high-flow air filter located within a heat shield that installs into the original air box space. Much of the performance increase can be attributed to the oversized conical air filter manufactured from multiple layers of oiled cotton filter media, which offers less resistance than traditional filters but provides outstanding engine protection.

Engine protection is provided by a multi-layered cotton material which filters out microparticles that could damage your engine to ensure a long engine life. Each design is verified through K&N’s in-house filtration testing lab, which adheres to ISO 5011 standards, ensuring that K&N filters provide high airflow without putting engine protection at risk.

The intake tube of a K&N air intake significantly reduces restriction to incoming air flow as well as calms turbulence. Air passes through an aerodynamically-verified aluminum intake tube into the engine’s throttle body for a guaranteed power gain. The intake tube accommodates the factory mass air sensor and crank case vent hose while the heat shield adapts the secondary air hose (where equipped) to a secondary air filter as well.

Best of all, the K&N air intake system can be installed in 90 minutes or less with simple hand tools. All tools required are listed in the clear, step-by-step photo-illustrated instructions specific to your car that come included in the package.

Included in the shipping box are all parts including detailed instructions

Besides the air intake iteself, all parts needed for installation come in the box

And once you’ve installed your K&N filter you’ve eliminated the need to buy another air filter for the life of your covered Grand Cherokee or Durango. The only maintenance is a service you can do yourself in no time at all. At intervals of 100,000 miles (depending upon your driving conditions) use the K&N recharge kit 99-5000 to easily clean your K&N air filter, preparing it for another 100,000 miles of driving. The K&N air filter you purchase is designed to last for the lifetime of your vehicle, which K&N guarantees will perform with the K&N 10-Year/Million Mile warranty without requiring replacement.

The K&N 77-1572KS intake system fits the following vehicles:

2017 JEEP GRAND CHEROKEE 3.6L V6 Fuel Injection - All Models
2017 DODGE DURANGO 3.6L V6 Fuel Injection - All Models
2016 JEEP GRAND CHEROKEE 3.6L V6 Fuel Injection - All Models
2016 DODGE DURANGO 3.6L V6 Fuel Injection - All Models

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